توسعه روش تحلیل حالت‎ها و اثرات واماندگی محصول با هدف ارائه چارچوبی جهت اجرای فاز تحلیل کارکردهای محصول در مهندسی ارزش

نوع مقاله : مقاله پژوهشی

نویسندگان

دانشکده مهندسی مکانیک، دانشگاه خواحه نصیرالدین طوسی، تهران، ایران

چکیده

تولیدکنندگان همواره بر سر تناسب بیشتر کارکردهای ارائه ‎شده توسط محصول و کیفیت آن‌ها، با قیمت محصول در مقایسه با محصولات سایر رقبا و به عبارتی ارزش بیشتر محصول در حال رقابت هستند. یکی از بهترین متدولوژی‌ها برای افزایش ارزش محصولات و پروژه‌ها، اجرای فرایند مهندسی ارزش است. یکی از فازهای اولیه و مهم در اجرای مهندسی ارزش، فاز تحلیل کارکردهای محصول است. در این مقاله، با توسعه روش تحلیل حالت‌ها و اثرات واماندگی محصول که یکی از روش‌های تحلیل ریسک عملکرد نادرست محصول در استاندارد ملی آمریکا است، چارچوبی برای اجرای فاز تحلیل کارکردهای محصول در بستر این روش فراهم می‌شود. مزیت مهم این چارچوب این است که ضمن اجرای گام به گام و قاعده‌مند فرآیند تحلیل کارکردهای محصول، ریسک واماندگی کارکردها که یکی از عوامل پنهان تاثیرگذار بر ارزش کارکردهای محصول است را آشکارسازی کرده و در محاسبه ارزش واقعی کارکردها جهت شناسایی کارکردهای کم ارزش، برای معرفی به فاز خلاقیتِ مهندسی ارزش دخالت می‌‎دهد. استفاده از این چارچوب همچنین می‌تواند باعث کاهش زمان و هزینه توسعه محصول جدید و ارائه آن به بازار و پیش ‎دستی نسبت به رقبا ‎شود. چارچوب پیشنهادی این مطالعه می‌تواند در کلیه صنایع مرتبط با طراحی و ساخت محصولات مورد استفاده قرار گیرد.

کلیدواژه‌ها

موضوعات


عنوان مقاله [English]

An Improved Failure Modes and Effects Analysis as a New Framework to perform the Function Analysis Phase of products in the Value Engineering

نویسندگان [English]

  • Mohamad Fazli
  • Mehrdad Kazerooni
Department of Mechanical Engineering, K.N. Toosi University of Technology, Tehran, Iran
چکیده [English]

Increasing product value is a topic that is always a concern for manufacturers. In the case one of the best methodologies is value engineering. There are different steps for performing value engineering in different sources. One of the important and primary phases in performing value engineering is the functional analysis phase. According to this paper, it is possible to perform the product function analysis phase in the proposed improved failure modes and effects analysis framework that is one of the ways of the correct performance analyzing of the products in the National Standard of America. Using of proposed framework not only performs the function analysis process step by step but also reveals one of the hidden factors which are effective on the value of the product functions. In this way, failure risk is revealed in order to calculate the real value and recognize the low-value functions for introducing to the value engineering creativity phase. On the other hand one of the advantages of using the framework presented in this paper is that due to the symmetry of the time to run failure modes and effects analysis and implement value engineering, it integrates a part of the implementation of failure modes and effects analysis and value engineering.

کلیدواژه‌ها [English]

  • Value engineering
  • function analysis
  • Failure modes and effects analysis
  • Reliability
[1] D.L. Younker, Value engineering: analysis and methodology, Marcel Dekker, New York, 2003.
[2] S.S. Iyer, Value engineering a how to manual, New Age Internat. Limited Publ., New Dehli [u.a., 2009.
[3] A.J. Dell'Isola, A.J. Dell'Isola, Value engineering: practical applications --for design, construction, maintenance & operations, R. S. Means Company, Kingston, Mass, 1997.
[4] R.J. Park, Value engineering: a plan for invention, St. Lucie Press, Boca Raton, Fla, 1999.
[5] S.o.A. Engineers, Potential Failure Mode And Effects Analysis In Design (Design FMEA) And Potential Failure Mode And Effects Analysis InManufacturing AND Assembly Processes (Process FMEA Reference Manual), in:  Submitted for recognition as an American National Standard (SAE J1739), U.S.A., 1994.
[6] R.E. McDermott, R.J. Mikulak, M.R. Beauregard, The basics of FMEA, CRC Press, New York, 2009.
[7] M. Rahgozar, Introduction of Value Methodology presentation, in, 2001, (in Persian).
[8] R. Cooper, R. Slagmulder, Target costing and value engineering, Productivity Press ; IMA Foundation for Applied Research, Portland, Or. : Montvale, N.J, 1997.
[9] Guidebook for VE Activities: A Basic VE Manual, Society Of Japanese Value Engineering (SJVE), 1971.
[10] t.V.S. SAVE International, Value methodology standard and body of knowledge, in, 2004.
[11] R.T. Heys, Maynard's industrial engineering handbook, in: H.B. Maynard, K.B. Zandin (Eds.) Value Management, McGraw-Hill, New York, 2001.
[12] S. international, Value Methodology Standard, in, 1998.
[13] C. Chrysler, C. Ford Motor, C. General Motors, G. Automotive Industry Action, Potential failure mode and effects analysis (FMEA): reference manual, Chrysler LLC, Ford Motor Co., General Motors Corp., Southfield, MI, 2008.
[14] A. Senay, G. Niyazi, Application of Value Engineering in Construction Projects, JTTE, 1(12) (2013).
[15] T. H, N. Rostam Afshar, O. Selaman, T. S.N.L, Application of Value Engineering in Slope Stabilization, International Journal of Innovative Research in Advanced Engineering (IJIRAE), 1 (2014) 211-216.
[16] R. Stasiak-Betlejewska, Value Engineering Application in the American Transportation Industry, Period. Polytech. Transp. Eng., 43(4) (2015) 206-210.
[17] A. Mostafaeipour, A Novel Innovative Design Improvement using Value Engineering Technique: a Case Study, JOIE, 9(19) (2016).
[18] R. Schneiderova Heralova, Possibility of Using Value Engineering in Highway Projects, Procedia Engineering, 164 (2016) 362-367.
[19] K. Rad, O. Yamini, The Methodology of Using Value Engineering in Construction Projects Management, Civil Engineering Journal, 2 (2016) 262.
[20] D. Nallusamy, S.L. Kumar, R. Modak, Execution of Value Engineering Approach for Design Development and Cost Reduction of Monoblock Pump, ARPN Journal of Engineering and Applied Sciences, 13 (2018).
[21] W.T. Chen, P.-Y. Chang, Y.-H. Huang, Assessing the overall performance of value engineering workshops for construction projects, International Journal of Project Management, 28 (2010) 514-527.
[22] M. Zarandi, Z. Razaee, M. Karbasian, A fuzzy case based reasoning approach to value engineering, Expert Syst. Appl., 38 (2011) 9334-9339.
[23] F. Behncke, S. Maisenbacher, M. Maurer, Extended Model for Integrated Value Engineering, Procedia Computer Science, 28 (2014) 781-788.
[24] S. Bock, M. Pütz, Implementing Value Engineering Based on a Multidimensional Quality-Oriented Control Calculus within a Target Costing and Target Pricing Approach, International Journal of Production Economics, 183 (2017) 146-158.
[25] S. Vazdani, G.R. Sabzghabaei, S. Dashti, M. Cheraghi, R. Alizadeh, A. Hemmati, Application of FMEA Model for Environmental, Safety and Health Risks Assessment of Gas Condensates Storage Tanks of Parsian Gas Refining Company in 2016, RUMS_JOURNAL, 17(4) (2018) 345-35, (in Persian).
[26] K. Ravansetan, H.A. Aghajani, A. Safaei Ghadikalaei, M. Yahyazadehfar, Determination of Resilience Strategies and Their Reciprocal Influences in Iran Khodro Supply Chain, PRODUCTIVITY MANAGEMENT (BEYOND MANAGEMENT), 13(48 #f00917) (2019) 105-142, (in Persian).
[27] s. Tasharoei, A. Jahan, k. Ghods, Analysis of failure modes and solutions in the process of post open-heart surgery using Fuzzy FMEA and Fuzzy TOPSIS Techniques, jhosp, 18(2) (2019) 9-20, (in Persian).
[28] A. Vaysi, A. Rohani, M. Tabasizadeh, R. Khodabakhshian, F. Kolahan, Prioritization and Evaluation of Mechanical Components Failure of CNC Lathe Machine based on Fuzzy FMEA Approach, Journal of Agricultural Machinery, 9(2) (2019) 399-414, (in Persian).
[29] K. Sotoodeh, Failure Mode and Effect Analysis (FMEA) of Pipeline Ball Valves in the Offshore Industry, Journal of Failure Analysis and Prevention, 20 (2020).
[30] A. Mascia, A. Cirafici, A. Bongiovanni, G. Colotti, G. Lacerra, M. Carlo, F. Digilio, G. Liguori, A. Lanati, A. Kisslinger, A failure mode and effect analysis (FMEA)-based approach for risk assessment of scientific processes in non-regulated research laboratories, Accreditation and Quality Assurance, 25 (2020).
[31] M. Braglia, M. Frosolini, R. Montanari, Fuzzy criticality assessment model for failure modes and effects analysis, International Journal of Quality & Reliability Management, 20 (2003) 503-524.
[32] P. Garcia, R. Schirru, P.F. Frutuoso e Melo, A fuzzy data envelopment analysis approach for FMEA, Progress in Nuclear Energy, 46 (2005) 359-373.
[33] K.-S. Chin, Y.-M. Wang, G. Poon, J.-B. Yang, Failure Mode and Effects Analysis by Data Envelopment Analysis, Decision Support Systems, 48 (2009) 246-256.
[34] D. Barends, M. Oldenhof, M. Vredenbregt, M. Nauta, Risk analysis of analytical validations by probabilistic modification of FMEA, Journal of pharmaceutical and biomedical analysis, 64-65 (2012) 82-86.
[35] A. Kutlu, M. Ekmekçioğlu, Fuzzy failure modes and effects analysis by using fuzzy TOPSIS-based fuzzy AHP, Expert Syst. Appl., 39 (2012) 61-67.
[36] A. Sutrisno, I. Gunawan, S. Tangkuman, Modified Failure Mode and Effect Analysis (FMEA) Model for Accessing the Risk of Maintenance Waste, Procedia Manufacturing, 4 (2015) 23-29.
[37] M. motlagh, S.A. Ayazi, S. Hosseini Dehshiri, Providing a hybrid approach to evaluating and ranking failure modes using Modified FMEA and fuzzy hierarchical analysis process, Journal of Quality and Standard Management, 3(25) (2017) 19-30, (in Persian).
[38] Z. Bluvband, R. Polak, P. Grabov, Bouncing failure analysis (BFA): the unified FTA-FMEA methodology, 2005.
[39] S. Yu, J. Liu, Q. Yang, M. Pan, A comparison of FMEA, AFMEA and FTA, in:  The Proceedings of 2011 9th International Conference on Reliability, Maintainability and Safety, 2011, pp. 954-960.
[40] X. Han, J. Zhang, A combined analysis method of FMEA and FTA for improving the safety analysis quality of safety-critical software, in:  2013 IEEE International Conference on Granular Computing (GrC), 2013, pp. 353-356.
[41] J.F.W. Peeters, R. Basten, T. Tinga, Improving failure analysis efficiency by combining FTA and FMEA in a recursive manner, Reliability Engineering & System Safety, 172 (2017).
[42] A. Hassan, A. Siadat, J.-Y. Dantan, P. Martin, Conceptual process planning – an improvement approach using QFD, FMEA, and ABC methods, Robotics and Computer-Integrated Manufacturing, 26 (2010) 392-401.
[43] Q. Guo, K. Sheng, Z. Wang, X. Zhang, h. Yang, R. Miao, Research on Element Importance of Shafting Installation Based on QFD and FMEA, Procedia Engineering, 174 (2017) 677-685.
[44] Y.-K. Gu, Z.-x. Cheng, G. Qiu, An improved FMEA analysis method based on QFD and TOPSIS theory, International Journal on Interactive Design and Manufacturing (IJIDeM), 13 (2019).
[45] Z. Xu, S. Lee, D. Albani, D. Dobbins, R.J. Ellis, T. Biswas, M. Machtay, T.K. Podder, Evaluating radiotherapy treatment delay using Failure Mode and Effects Analysis (FMEA), Radiotherapy and Oncology, 137 (2019) 102-109.
[46] A. Subriadi, N. Najwa, The consistency analysis of failure mode and effect analysis (FMEA) in information technology risk assessment, Heliyon, 6 (2020) e03161.
[47] I. Michalakoudis, P. Childs, M. Aurisicchio, J. Harding, Using functional analysis diagrams to improve product reliability and cost, Advances in Mechanical Engineering, 9 (2017) 168781401668522.
[48] M. Karimi, Indisputable Improvement, Applied Training of Value Engineering, Rasa Publication, 2010, (in Persian).
[49] C. Carlson, Effective FMEAs: achieving safe, reliable, and economical products and processes using failure mode and effects analysis, Wiley, Hoboken, N.J, 2012.