ساخت و آزمایش سیال مگنتورئولوژیکال بهینه و مدل‌سازی دمپر مگنتورئولوژیکال دو مخزنه با استفاده از مدل غیر نیوتونی اصلاح‌شده جدید و روش‌های تحلیلی شبه استاتیک، تحلیلی ناپایا، عددی و آزمایشگاهی

نوع مقاله : مقاله پژوهشی

نویسندگان

1 دانشجوی دکتری، دانشکده مهندسی مکانیک، دانشگاه صنعتی شاهرود، شاهرود، ایران

2 استاد، دانشکده مهندسی مکانیک، دانشگاه صنعتی شاهرود، شاهرود، ایران

3 دانشیار، دانشکده مهندسی مکانیک، دانشگاه صنعتی شاهرود، شاهرود، ایران

چکیده

  سیال‌های مگنتورئولوژیکال، یکی از انواع سیال‌های هوشمند می‌باشند که به‌طور گسترده در کاربردهای مهندسی ازجمله دمپینگ ارتعاشات در دمپرهای مگنتورئولوؤیکال، بکار می‌روند و تحت میدان مغناطیسی دارای تنش تسلیم و ویسکوزیته قابل‌افزایش و کنترل می‌باشند. در این پژوهش، پس از انجام آزمایش‌ روی سه نمونه پودر آهن کربونیل و تست پایداری، سیال بهینه انتخاب می‌شود. نتایج به‌دست‌آمده برای سیال بهینه ساخته‌شده با 85% وزنی پودر آهن، مشابه نتایج روغن لرد (ساخت آمریکا) می‌باشد. همچنین یک مدل غیر نیوتونی اصلاح‌شده جدید جهت مدل‌سازی رفتار سیال مگنتورئولوژیکال بهینه، ارائه شد که نسبت به مدل‌های متداول بینگهام پلاستیک و هرچل بالکلی، دارای دقت بیشتری بوده و در مدل‌سازی دینامیک سیالات محاسباتی قابل ‌استفاده است. سپس، ضمن مدل‌سازی یک نمونه دمپر مگنتورئولوژیکال با استفاده از مدل مذکور و مدل بینگهام پلاستیک و روش‌های دینامیک سیالات محاسباتی، تحلیلی شبه استاتیک و ناپایای ارائه‌شده، نتایج بدست آمده ااعتبارسنجی شد. نتایج حاصل نشان می‌دهد، در نظر نگرفتن اثر رقیق شوندگی سیال، تنش برشی سیال روی دیواره، ترم اینرسی و اثر میدان مغناطیسی بر ویسکوزیته پلاستیک، باعث خطای قابل‌توجه، بخصوص با افزایش میدان مغناطیسی، عدد رینولدز و عرض شیار پیستون می‌شود و روش‌های ارائه‌شده در این پژوهش، دقیق‌تر می‌باشد.

کلیدواژه‌ها

موضوعات


عنوان مقاله [English]

Manufacturing and Testing of an Optimized Magneto-Rheological Fluid and Modelling of a Twin Tube Magneto-Rheological Damper Using a Modified Non-Newtonian Model Using Analytical Quasi-Static, Analytical Unsteady, Numerical and Experimental Methods

نویسندگان [English]

  • Mohammad Mehdi Zolfagharian 1
  • Mohammad Hassan Kayhani 2
  • Mahmood Norouzi 3
1 Ph.D Student in Mechanical Engineering, Mechanical Engineering Department, Shahrood University of Technology, shahrood, Iran
2 Faculty of Mechanical Engineering, Shahrood University of Technology, Shahrood, Iran
3 Faculty of Mechanical Engineering, Shahrood University of Technology, Shahrood, Iran
چکیده [English]

Magneto-rheological fluids are one of the intelligent fluids which have been extensively used in engineering application including magneto-rheological dampers. Having yield stress in a magnetic field and ability to control and increase their viscosity are their most important characteristics. After three different carbonyl iron powders were subjected to analysis, five different magneto-rheological fluids were synthesized and were tested for stability and the optimized fluid obtained. The results obtained from the optimized magneto-rheological fluid with 85% (weight %) iron powder was similar to that of LORD oil. Also, a modified non-Newtonian rheological model was developed to predict the behavior of the optimized magneto-rheological fluid which is more accurate than Bingham and Herschel-Bulkley models and could be implemented in computational fluid dynamic modelling. The modelling of the damper was conducted by implementing modified non-Newtonian and Bingham models using analytical quasi-static, unsteady and computational fluid dynamicmethods and the results were validated with experimental data. The results show that neglecting factors including fluid shear thinning, wall shear stress and inertia term effects and effect of magnetic field on plastic viscosity in conventional modelling methods results in considerable error that will increase as magnetic field, Reynolds number and gap are increasing.

کلیدواژه‌ها [English]

  • Magneto-rheological fluid
  • Magneto-rheological damper
  • New modified non-Newtonian model
  • Magnetic field
  • Damping force
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