Investigation of Corner Radius Effect in a Piezoelectric Ultrasonic Microcontainer to Improve Nanoemulsion Stability

Document Type : Research Article

Authors

1 Mechanical and Energy Systems Engineering Faculty Shahid Beheshti University Tehran, Iran

2 Renewable Energies Department, Mechanical and Energy Systems Engineering Faculty, Shahid Beheshti University, Tehran, Iran.

3 Mechanical and Energy Systems Engineering Faculty, Shahid Beheshti University Tehran, Iran

Abstract

Utilizing ultrasonic waves for nanoemulsion preparation is one of the most important research topics related to the pharmaceutical, food, mechanical and chemical engineering industries. The number and arrangement of the piezoelectric ceramics, the frequency of their excitation and the fillet radius of container’s internal edges are effective parameters in the design and optimization of an ultrasonic bath which cause either resonance or cancelation of the waves. In this paper, using COMSOL Multiphysics software, the simulations of the edge fillet radius effect in four different piezoelectric ceramics layouts of an ultrasonic microcontainer were performed in 36 possible configurations. In this way, the edge fillet radii and excitation frequencies of piezoelectric ceramics are simulated in zero,2.5 and 5 mm, and 20, 200 and 300 kHz respectively. It has been shown that although sharp edges elimination leads to improve acoustic energy density at all frequencies, however, arrangements which have more piezoelectric ceramics or lower frequencies are affected more. Experimental works were performed to prepare nanoemulsions in two modes of ultrasonic bath: with and without filleted edges. While approving the simulation outputs, the experimental results showed that the use of ultrasonic bath with filleted edges increased the stability of the nanoemulsion.

Keywords

Main Subjects


[1]   T.J. Mason, Sonochemistry and sonoprocessing: The link, the trends and (probably) the future, Ultrasonics Sonochemistry, 10(4-5) (2003) 175-179.
[2]   S. Amini, Study the fatigue behavior of AISI 1045 steel using ultrasonic fatigue test machine, Amirkabir Journal of Mechanical Engineering, (2016), (in Persian).
[3]   M. Rafiei, K. Naderan tahan, Analysis of side ratio effect on propagation of ultrasonic guided waves in a bar with rectangular section, Amirkabir Journal of Mechanical Engineering, 48(2) (2016) 187-196, (in Persian).
[4] R. Goldaran, M.A. Lofollahi-Yaghin, M.H. Aminfar, A. Turer, Investigation of attenuation and acoustic wave propagation path caused by corrosion for reliability assessment of prestressed pipe monitoring using Acoustic Emission technique, Modares Mechanical Engineering, 17(2) (2017) 306-314, (in Persian).
[5]  B. Tajik, A.a. Abbasi, Experimental Investigation of Heat Transfer Enhancement by Acoustic Streaming in a Closed Cylindrical Enclosure, Amirkabir Journal of Mechanical Engineering, 44(1) (2012) 11-20, (in Persian).
 [6] M. KamalGharibi, S.A. Zamzamian, F. Hormozi, Experimental Study of the Stability of Deionized Water Based Copper Oxide Nanofluid and  Achievement  to the Optimal Stability Conditions,  Amirkabir  Journal  of Mechanical Engineering, 48(1) (2016) 17-30, (in Persian).
[7]  A. alireza, S. Amini, G.A. Sheikhzadeh, Investigation of wear of rolling mill rolls in ultrasonic peening technology, Amirkabir Journal of Mechanical Engineering, 50(3) (2017) 529-540, (in Persian).
[8]  A. Rezaei, S. Amini, Design and manufacturing of Ultrasonic transducer and tool set of vibrational friction stir welding, Amirkabir Journal of Mechanical Engineering, 50(3) (2017) 601-618, (in Persian).
[9]  M.R. Razfar, M. Khajehzadeh, Experimental Investigation and Finite difference modeling of cutting tool temperature distribution during ultrasonically assisted turning, Amirkabir Journal of Mechanical Engineering, 50(3) (2017) 657-670, (in Persian).
[10] T.J. Mason, Ultrasonics Sonochemistry Ultrasonic cleaning: An historical perspective, Ultrasonics Sonochemistry, 29 (2016) 519-523.
[11]  B. Mohammad khani haji khaje-lou, P. Parghou, J. Babaei, B. Tofigh-nia, Textile ultrasonic cleaning mechanism (ultrasonic bath mechanism), 1st conference on modern advances in the energy sector, 1 (1394) 1-9, (in Persian).
[12] K.A.E.  Öner,  I.  Başer,  Use  of  ultrasonic  energy  in reactive dyeing of cellulosic fabrics, Coloration Technology, 111(9) (1995) 279-281.
[13] K.S.V. Mohammadi, A.A.A. Jeddi, H. Rahim Zadeh, The influence of intensity Acoustic in Dynamic ultrasonic Washing on the Dimensional properties cotton plain Knitted Fabric, 6th Iranian national conference on textile engineering, 1 (1386) 1-6, (in Persian).
[14] A. Bera, A. Mandal, Microemulsions: a novel approach to enhanced oil recovery: a review, Journal of Petroleum Exploration and Production Technology, 5 (2015) 255- 268.
[15] R. Aayani, A. Shahidian, M. Ghassemi, Parametric study of acoustic streaming in non-Newtonian bio-fluid, Modares Mechanical Engineering, 16(7) (2016) 335- 342, (in Persian).
[16] E.a. Soleimani, A finite element viscoelastic model based on consecutive transverse ultrasound images of
carotid artery, Modares Mechanical Engineering, 17(7) (2017) 421-430, (in Persian).
[17]  N. Anton, T.F. Vandamme, F.I. Cedex, The universality of low-energy nano-emulsification, International Journal of Pharmaceutics, 377(1-2) (2009) 142-147.
[18]  T.V. Atamanenko, D.G. Eskin, L. Zhang, L. Katgerman, Criteria of grain refinement induced by ultrasonic melt treatment of aluminum alloys containing ZR and Ti, Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, 41(8) (2010) 2056- 2066.
[19]   W. Zhai, Z.Y. Hong, X.L. Wen, D.L. Geng, B. Wei, Microstructural characteristics and mechanical properties of peritectic Cu–Sn alloy solidified within ultrasonic field, Materials \& Design, 72 (2015) 43-50.
[20]   G. Cravotto, P. Cintas, Power ultrasound in organic synthesis: moving cavitational chemistry from academia to innovative and large-scale applications, Chemical Society Reviews, 35(2) (2006) 180-196.
[21]  K. Bouchemal, S. Brianon, E. Perrier, H. Fessi, Nano- emulsion formulation using spontaneous emulsification: Solvent, oil and surfactant optimisation, International Journal of Pharmaceutics, 280(1-2) (2004) 241-251.
[22] T. Tadros, P. Izquierdo, J. Esquena, C. Solans, Formation and stability of nano-emulsions, Advances in Colloid and Interface Science, 108-109 (2004) 303-318.
[23]   M. Kaci, S. Meziani, E. Arab-Tehrany, G. Gillet, I. Desjardins-lavisse, S. Desobry, Emulsification by high frequency ultrasound using piezoelectric transducer: Formation and stability of emulsifier free emulsion, Ultrasonics Sonochemistry, 21(3) (2014) 1010-1017.
[24]  D. Kobayashi, R. Hiwatashi, Y. Asakura, H. Matsumoto, Y. Shimada, K. Otake, A. Shono, Effects of operational conditions on preparation of oil in water emulsion using ultrasound, 70(2011) (2015) 1043-1047.
[25] Y. Hirai, M. Koshino, Y. Matsumura, M. Atobe, Synthesis of Spherical Polymer Nanoparticles Reflecting Size of Monomer Droplets Formed by Tandem Acoustic Emulsification, Chemistry Letters, 44(11) (2015) 1584- 1585.
[26]  K. Nakabayashi, F. Amemiya, T. Fuchigami, K. Machida, S. Takeda, K. Tamamitsu, M. Atobe, Highly clear and transparent nanoemulsion preparation under surfactant- free conditions using tandem acoustic emulsification, Chemical Communications, 47(20) (2011) 5765-5767.
[27] S.W. Dhnke, F.J. Keil, Modeling of linear pressure fields in sonochemical reactors considering an inhomogeneous density distribution of cavitation bubbles, Chemical engineering science, 54(13-14) (1999) 2865-2872.
[28] V. Sez, A. Fras-Ferrer, J. Iniesta, J. Gonzlez-Garca, A. Aldaz, E. Riera, Chacterization of a 20 kHz sonoreactor. Part I: Analysis of mechanical effects by classical and numerical methods, Ultrasonics Sonochemistry, 12(1-2 SPEC. ISS.) (2005) 59-65.
[29] K. Yasui, T. Kozuka, T. Tuziuti, A. Towata, Y. Iida, J. King, P. Macey, FEM calculation of an acoustic field in a sonochemical reactor, Ultrasonics Sonochemistry, 14(5) (2007) 605-614.
[30] W. Zhai, H.M. Liu, Z.Y. Hong, W.J. Xie, B. Wei, A numerical simulation of acoustic field within liquids subject to three orthogonal ultrasounds, Ultrasonics Sonochemistry, 34 (2017) 130-135.
[31] D.G. Shchukin, D.A. Gorin, H. Mhwald, Ultrasonically induced opening of polyelectrolyte microcontainers, Langmuir, 22(17) (2006) 7400-7404.
[32] COMSOL, COMSOL Multiphysics Modeling Guide 2015.
[33]S.O.R. Moheimani, A.J. Fleming, Piezoelectric Transducers for Vibration Control and Damping, 2006.
[34]D. Radziuk, M. Helmuth, H. Mhwald, Ultrasonically treated liquid interfaces for progress in cleaning and separation processes, Physical Chemistry Chemical Physics, 18(1) (2016) 21-46.
[35]J.P. Canselier, H. Delmas, A.M. Wilhelm, B. Abismal, Ultrasound Emulsification—An Overview, Journal of Dispersion Science and Technology, 23(1-3) (2002) 333- 349.
[36]T.J. Mason, Ultrasound in synthetic organic chemistry, Chemical Society Reviews, 26(6) (1997) 443-451.
[37]G. Harvey, A. Gachagan, T. Mutasa, Review of high-power ultrasound-industrial applications and measurement methods, IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control, 61(3) (2014) 481- 495.
[38] J.J. Kwan, S. Graham, R. Myers, R. Carlisle, E. Stride, C.C. Coussios, Ultrasound-induced inertial cavitation from gas-stabilizing nanoparticles, Physical Review E - Statistical, Nonlinear, and Soft Matter Physics, 92(2) (2015) 23019.
[39]V.S. Moholkar, S. Rekveld, M.M.C.G. Warmoeskerken, Modeling of the acoustic pressure fields and the distribution of the cavitation phenomena in a dual frequency sonic processor, Ultrasonics, 38(1) (2000) 666-670.
[40]R.E. Apfel, Acoustic cavitation prediction, The Journal of the Acoustical Society of America, 69(6) (1981) 1624.
[41]R. Pecha, B. Gompf, Microimplosions: Cavitation Collapse and Shock Wave Emission on a Nanosecond Time Scale, Physical Review Letters, 84(6) (2000) 1328-1330.
[42]  P.M. Kanthale, A. Brotchie, F. Grieser, M. Ashokkumar, Sonoluminescence quenching and cavitation bubble temperature measurements in an ionic liquid, Ultrasonics sonochemistry, 20(1) (2013) 47-51.
[43] O. Kaltsa, C. Michon, S. Yanniotis, I. Mandala, Ultrasonic energy input influence on the production of sub-micron o/w emulsions containing whey protein and common stabilizers, Ultrasonics Sonochemistry, 20(3) (2013) 881-891.
[44] K. Nakabayashi, T. Fuchigami, M. Atobe, Tandem acoustic emulsion, an effective tool for the electrosynthesis of highly transparent and conductive polymer films, Electrochimica Acta, 110 (2013) 593-598.
[45] K. Nakabayashi, T. Fuchigami, M. Atobe, Templated electrochemical synthesis of conducting polymer nanowires from corresponding monomer nanoemulsions prepared by tandem acoustic emulsification, RSC Advances, 4(44) (2014) 22938.
[46] K. Nakabayashi, M. Kojima, S. Inagi, Y. Hirai, M. Atobe, Size-controlled synthesis of polymer nanoparticles with tandem acoustic emulsification followed by soap-free emulsion polymerization, ACS Macro Letters, 2(6) (2013) 482-484.
[47]  K. Nakabayashi, H. Yanagi, M. Atobe, Preparation of W/O nanoemulsion using tandem acoustic emulsification and its novel utilization as a medium for phase-transfer catalytic reaction, RSC Adv., 4(101) (2014) 57608- 57610.
[48] Y. Hirai, K. Nakabayashi, M. Kojima, M. Atobe, Size- controlled spherical polymer nanoparticles: Synthesis with tandem acoustic emulsification followed by soap- free emulsion polymerization and one-step fabrication of colloidal crystal films of various colors, 21(6) (2014) 1921-1927.
[49] K. Kamogawa, G. Okudaira, M. Matsumoto, T. Sakai, H. Sakai, M. Abe, Preparation of Oleic Acid/Water Emulsions in Surfactant-Free Condition by Sequential Processing Using Midsonic-Megasonic Waves, Langmuir, 20(6) (2004) 2043-2047.
[50] S.K. Bhangu, S. Gupta, M. Ashokkumar, Ultrasonic enhancement  of  lipase-catalysed   transesterification for biodiesel synthesis, Ultrasonics Sonochemistry, 34 (2017) 305-309.
[51]COMSOL, Acoustics Module Application Library, Absorptive Muffler, 2015.
[52]COMSOL, Acoustics Module Application Library, Piezoelectric Tonpilz Transducer, 2015.