Optimization of the PCGTAW Process Parameters for Corrosion Protection of SDSS Weld Pipes by Using Design of Experiment Technique

Document Type : Research Article

Authors

Abstract

In this study, the parameters of PCGTAW process were optimized for the corrosion protection of SDSS weld pipes by Taguchi method. Analysis of variance is performed on the measured data and signal to noise ratios. The optimum conditions were found by this method. Under optimum conditions, pitting potential was predicted as 1.08 VSCE that was very close to the observed value of 1.06 VSCE. Among the four factors and three levels tested, it was concluded that the pulse current had the most significant effect on the pitting potential and the background current had the next most significant effect. The effect of pulse frequency and % on time are less important when compared to the other factors.

Keywords


[1] V. Muthupandi, et al., "Effect of weld metal chemistry and heat input on the structure and properties of duplex stainless steels", Materials Science and Engineering A, No. 358, pp. 9 –16, 2003.
[2] Practical guidelines for the fabrication of DSS, London, International Molybdenum Association, 1999.
[3] T. Senthil Kumar, V. Balasubramanian, M.Y. Sanavullah, "Influences of pulsed current tungsten inert gas welding parameters on the tensile properties of AA 6061 aluminium alloy", Materials and Design, No. 28, pp. 2080 – 2092, 2007.
[4] A.A. Gokhale, D.J. Tzavaras, H.D, Brody, Ecer GM, in: Proceedings of conference on grain refinement in casting and welds, St. Louis (MO), TMS-AIME, 1982. pp. 223–47.
[5] P.J. Ross; Taguchi techniques for quality engineering, New York, McGraw-Hill, 1998.
[6] C.Montgomery Douglas; Design and analysis of experiments, New York, John Wiley & Sons, 1997.
[7] M. Sadrzadeh, T. Mohammadi, "Sea water desalination using electrodialysis", Desalination, No. 221, pp. 440 – 447, 2008.
[8] S. Madhav Phadke; Quality engineering using robust design, NJ, Prentice Hall, 1989.
[9] S. Kaytakoğlu, et al., "Optimization of parametric performance of a PEMFC", Journal of Hydrogen Energy, No. 32, pp. 4418 - 23, 2007.
[10] J.C. Lippold, D.J. Kotecki; Welding metallurgy and weldability of stainless steels, John Wiley & Sons, 2005.
[11] V.S. Moura, et al., "Influence of microstructure on the corrosion resistance of the DSS UNS S31803", Materials Characterization, No. 59, pp. 1127 – 1132, 2008.
[12] V.M. Linton, et al., "Failure of a superduplex stainless steel vessel", Engineering Failure Analysis, No. 11, pp. 243 – 256, 2004.
[13] Michael Pohl, Oliver Storz, Thomas Glogowski, "Effect of intermetallic precipitations on the properties of duplex stainless steel", Materials Characterization, No. 58, pp. 65 – 71, 2007.
[14] H. Tong, T. Ueyama, et al., "Quality and productivity improvement in aluminium alloy thin sheet welding using alternating current pulsed metal inert gas welding system" , Science Technology Welding Joint, No. 6, pp. 203 – 208, 2001.
[15] Kumar, S. Sundarrajan, "Optimization of pulsed TIG welding process parameters on mechanical properties of AA 5456 Aluminum alloy weldments", Materials and Design, No. 30, pp. 1288 – 1297, 2009.